Looking ahead: the manufacturing outlook for 2025

Manufacturing companies in 2025 are facing changes in technology, economics, and politics that shape the industry. What does this mean for your manufacturing business, and how can you continue to navigate this transformative time? Read on!

1. Increase in smart manufacturing

“Smart manufacturing” is set to grow in 2025. According to Deloitte’s 2023 Digital Maturity Index 98% of 800 companies have started their digital transformation journeys. They used this information to inform their production that smart manufacturing (and smart operations in manufacturing) will continue to grow this year. Let’s pause. What is “smart manufacturing”? It’s a mindset, group of tools, technology, and data to make manufacturing faster, easier, cheaper, more efficient, or more sustainable. Smart manufacturing improves products and enables workers to be more productive. For example, artificial intelligence (AI) and IoT (Internet of Things – such as controls to monitor compressed air systems) can collect data at each step in the manufacturing process. Workers can review this information to improve every stage of manufacturing.

2. Resilient supply chains

manufacturing 2025The supply chain challenges that started during the COVID-19 pandemic continue. Weather, labor relations problems, and more continue to present supply chain challenges. The Deloitte 2025 Global Manufacturing Outlook revealed that 53% of manufacturers expect supply chain disruptions to remain a major issue over the next few years. As a result, companies will continue to invest in supply chain resilience strategies, focusing on diversification, nearshoring (or moving supply chains to the U.S.), and automation to mitigate risks.

3. Rise in 3D printing (additive manufacturing)

Additive manufacturing (3D printing) has come a long way in recent years. According to Grand View Research, the global 3D printing market is expected to grow at a compound annual growth rate of 23.5% from 2024 to 2030 to reach USD 88,281.2 million by 2030. Why is it expected to grow and how does it help manufacturing? This technology allows manufacturers to create complex parts on-demand, which reduces waste, lowers costs, and shortens production times. And companies are providing local production support. In some industries (such as aerospace and automotive), 3D printing is already being used to create lightweight parts that would be impossible to manufacture using traditional methods. As the technology improves, expect to see it being applied in even more sectors, including medical devices, electronics, and consumer goods.

4. Shifting global manufacturing

Manufacturing will continue to shift in response to political, economic, and environmental factors. An unknown as Trump comes back into the White House in January of 2025 are tariffs and partnerships with countries such as China and India. According to PwC, by 2025, 70% of global manufacturers have indicated they would alter supply chains to reduce dependency on China. Regardless, North America’s reshoring efforts are expected to intensify, driven by rising wages in Asia and the desire for greater supply chain security. The National Association of Manufacturers (NAM) reports that reshoring brought nearly 350,000 jobs back to the U.S. in 2021, and that trend is expected to continue.

5. Skills gap

Finally, manufacturing skills gaps remain a pressing issue. As technology advances and manufacturing processes become more complex, the demand for skilled workers in areas like robotics, AI, and data analysis will only increase. The Manufacturing Institute estimates that by 2025, there will be 2.1 million unfilled manufacturing jobs in the U.S. alone, mainly due to a shortage of skilled workers. To address this, manufacturers are investing more in training programs, partnerships with universities, and upskilling their existing workforce. This emphasis on skill development will be crucial to ensuring that manufacturers have the talent they need to thrive in 2025 and beyond.

Elevated manufacturing

The outlook for manufacturing in 2025 is both exciting and challenging. Companies are embracing new technologies, managing sustainability initiatives, and more to stay competitive in an ever-changing market. In the years to come, manufacturers that adapt to these trends and continue to innovate will be the ones that lead market share. Whether you’re a manufacturer or simply an industry observer, it’s clear that 2025 will be a pivotal year for the sector. Elevated can help with your manufacturing challenges. We may not be able to solve training issues, but we specialize in helping make your company resilient to supply chain issues. With stock agreements and our ability to work with varied suppliers of trusted brands, we ensure you can continue making your manufacturing process better.

Announcing Rodney Neely as the VP of Strategy and Business Development

DENVER – November 6, 2024 – Elevated Industrial Solutions (“Elevated”) is excited to announce that Rodney Neely has joined our team as Vice President of Business Development and Strategy. Rodney is a dynamic leader renowned for his high energy and consistent track record of superior performance. His foundation of discipline, professionalism, and strategic thinking was established during his time in the U.S. Air Force, which he credits as a key to his successful career. 

Rodney’s professional background is broad and diverse. He’s held significant positions at large, industry-leading organizations such as American Express, Grainger, and most recently, HD Supply, a Home Depot company. His experience in these organizations enhances his value as a team member, bringing a wealth of diverse perspectives and skill sets to our growing team.

Currently residing in Phoenix, Arizona, Rodney enjoys spending time with his wife, Ginny. He likes riding motorcycles, watching good movies, and reading. Rodney and his wife’s greatest passion is dedicating time to friends and family.

About Elevated

With headquarters in Denver, Colorado, Elevated serves customers through its offices and warehouses across the nation – Colorado, Wisconsin, Ohio, South Carolina, and Michigan as well as sales offices in Montana and California. Nationwide, Elevated offers industrial suppliescoating and finishing systems, and assembly tools. In South Carolina, western Ohio, and eastern Michigan, Elevated also provides compressed air systems and services.

Contact us

For media inquiries, contact:

Tami Matthews, Marketing Director
503.803.3682
tmatthews@elevatedindustrial.com

Case study: metal fabrication company reduces costs with Kaeser

When Kaeser got involved, this metal fabrication company went from blowing energy costs to reducing them. Thanks to Kaeser Compressors for the use of this case study.

About the company

This growing metal fabrication company was using an older system that seemed too small for its job. The system had unreliable air flow, and energy consumption costs were increasing. Enter Kaeser.

Problem: modulating air flow, bigger energy bills

A precision metal fabricator was spending considerable time and money maintaining their aging compressed air system — time that would be better spent on their business. A 40 hp, modulating control compressor supplied the flow, but problems with downtime had them looking for a more reliable solution. Additionally, even with their back-up 40 hp unit, system pressure fluctuations caused frequent disruptions to their compressed air supply, impacting reliability at the point-of-use and left them wondering if their compressor was undersized.

Solution: dual control compressor

A comprehensive Air Demand Analysis (ADA) revealed that the modulating compressor was actually oversized in a big way. The compressor was running on average at only 30% capacity and couldn’t respond to the system-wide pressure fluctuations — all the while consuming nearly full power and racking up their energy and maintenance bills. A single 20 hp dual control compressor could reliably supply the flow and keep energy costs low. And to make it even easier, authorized Kaeser technicians could handle the installation and all annual maintenance.

Results: reliability and energy cost savings

The 20 hp compressor has reduced their energy costs by 40% — even though growth has increased their average demand by 20%. The second 20 hp compressor provides complete redundancy and with the two compressors splitting the load, maintenance costs have also been cut. They no longer have to continually monitor the system for pressure drops or worry about disruptions in their compressed air supply. This new split system was just the solution they were looking for.
  • Specific power of previous system: 48.09 kW/100 cfm
  • Specific power of new system: 22.47 kW/100 cfm
  • Annual energy costs of previous system: $19,716
  • Annual energy cost savings: $7,958
  • Utility rebate: $6,680
  • Total first year savings: $14,638
  • Simple payback period: 1.8 years

Compressed air assistance

Elevated Industrial Solutions is ready to help with ADAs and analysis. Contact us for service if you’re in the Detroit, Flint, Ann Arbor, Toledo, Dayton, Cincinnati, or South Carolina areas.

Announcing Romy O’Daniel as the New CEO of Elevated Industrial Solutions

DENVER – July 30, 2024 – Elevated Industrial Solutions (“Elevated”) is proud to announce that Romy O’Daniel has joined our team as Chief Executive Officer (CEO) as of Monday, July 22, 2024. Romy is a passionate and experienced leader with a strong background in the industrial distribution markets.

Romy O'Daniel

Romy brings 30 years of sales, operational, strategy, integration, and distribution experience. His proven track record of developing high-performing teams and cultures has continued to drive sustainable growth over his long career. Most recently, Romy served as the Senior Vice President of Sales of Crescent Electric – a family-owned electrical supply distributor.

Elevated owners John Ekstein and Damon Judd are enthusiastic about Romy leading the team. Damon said, “Elevated has experienced significant growth over the last several years, and John and I remain excited about the future. As owners, we remain committed to the continued growth and development of Elevated, supporting our employees, customers, and supplier partners.”

Originally from Pittsburgh, Romy is an avid Steelers fan. He and his wife Vicki of 25 years and their 4 boys live in Ft. Collins, where he enjoys the great outdoors, gardening, skiing, mountain biking, and playing piano.

About Elevated

With headquarters in Denver, Colorado, Elevated serves customers through its offices and warehouses across the nation – Colorado, Wisconsin, Ohio, South Carolina, and Michigan as well as sales offices in Montana and California. Nationwide, Elevated offers industrial suppliescoating and finishing systems, and assembly tools. In South Carolina, western Ohio, and eastern Michigan, Elevated also provides compressed air systems and services.

Contact us

For media inquiries, contact:

Tami Matthews, Marketing Director
503.803.3682
tmatthews@elevatedindustrial.com

Modular construction expanding into major cities

If anything could revolutionize building practices, reduce the housing crisis, make new homes more affordable, and alleviate the construction labor shortage, modular construction might be the solution. 

Also known as offsite construction, it’s the building and manufacturing parts of a home or facility in a controlled factory setting. This process enhances overall efficiencies by using the same materials and designs to create multiple versions of the same building section. Essentially, it streamlines the building process by manufacturing “modules,” which are then shipped to and assembled at the job site. 

This type of construction is gaining traction all across the country, but it’s becoming a standard practice in certain cities and regions. Here are the top cities leading the way in modular construction….

New York City

As our nation’s largest and most densely packed metro area, New York City and the surrounding area have numerous housing challenges. City leaders have created a comprehensive plan to address these challenges and create more housing. One strategy they want to implement is modular housing. 

New York City has launched a modular construction initiative in the “Build It Back” program. The goal is to construct nearly 100 single-family modular homes, which, they believe, will bring a per-home cost savings of roughly 25%. Carmel Place, New York’s first micro-unit apartment building, opened in 2016 and includes 55 micro units. 

Los Angeles

On the other side of the country, the City of Angels has its housing issues. Los Angeles has dealt with skyrocketing homelessness; estimates are reaching over 66,000 homeless individuals in the area. 

L.A. recently completed the Hilda L. Solis Care First Village, a container-based supportive housing development with 232 beds. This modular-based facility should help alleviate homelessness throughout the area while allowing people to stay in safe, comfortable shelters. 

Chicago

The Windy City provides an example of how regulations and building standards while serving an important purpose, can hamper modular construction and narrow its benefits. It also shows how removing outdated barriers to modular construction creates a path to faster, more affordable housing in a housing-tight market. 

Chicago has attempted to increase modular homes by removing legal and regulatory barriers. However, state laws are still in effect. The Modular Building Institute cites a recent project involving three-unit apartment buildings. These buildings met the city standards, but when Illinois standards were applied, the per-unit cost rose by as much as $10,000. There is now an effort to remove these state barriers, which will help Chicago, the nation’s third-largest city, become a leader in modular construction. 

Salt Lake City

The capital of Utah has become one of the fastest-growing cities in America. This growth brings certain challenges, including housing availability and affordability. According to Redfin, a major real estate listing and information website, the median sale price for a Salt Lake City home in 2020 was below $400,000. The price has gone through ups and downs, but the latest data has the median sale price at nearly $600,000. 42.9% of all homes are sold above the list price. 

This pricing escalation has squeezed the average buyer, but modular homes could provide a solution. However, like most cities, there are regulatory restrictions. Essentially, all new construction must be inspected in Salt Lake City, but modular buildings are built, in large part, at out-of-state facilities. The city has now created a modular program that allows third-party agencies to conduct inspections on the city’s behalf. This will remove a significant barrier and, hopefully, result in more modular buildings throughout the city. 

Seattle 

Not all modular construction includes homes and apartments. Some of the buildings are office or commercial spaces; the hospitality industry has benefited from modular. The Seattle South Lake Union Hotel is a fine example. This unique hotel, which won an award for Modular Building Design from the Modular Building Institute, comprises two traditional (on-site) stories and six levels of guest rooms made from modules. It is a cost-effective building, praised for architectural beauty, innovation, and sustainability.

Seattle has also seen the addition of a 112-unit apartment facility made from panels with pre-installed heating, electrical, and plumbing equipment. All of these panels were built at an in-state facility. 

Twin Cities, Minnesota

Minneapolis, St. Paul, and the surrounding suburbs are also highlighted by rising housing costs and reduced real estate inventory. Like many other areas, they are also dealing with homelessness, which is impacted by the real estate market. Modular construction has been adopted in some areas to address these concerns.

NBA player and North Minneapolis native Devean George has helped remake one corner of the Twin Cities metro area by supporting modular construction, which he believes will ease the housing crisis. Modular construction is especially useful in Minnesota, where long winters limit the building season. Offsite construction also brings predictability, speed, and year-round fabrication, which are crucial in Minnesota and the upper Midwest. 

Toronto

Modular construction is not just a trend in the U.S. Across the Canadian border, cities like Toronto are adopting these techniques to increase housing costs and reduce homelessness. Toronto is awarding multiple contracts to build modular facilities, giving builders access to standardized products that are easier for governments to plan long-term.

To increase speed, the city’s first modular project was based on a previous design, which streamlined cost and made construction more affordable. 

Making your modular construction more efficient and profitable

At Elevated, we’ve been helping modular construction companies for more than ten years get the right tools, industrial supplies, appliances, PTACs and HVACs, and more. We’ll have ideas for your company on how to speed up the process, save money, and meet tight deadlines.

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