Looking ahead: the manufacturing outlook for 2025

Manufacturing companies in 2025 are facing changes in technology, economics, and politics that shape the industry. What does this mean for your manufacturing business, and how can you continue to navigate this transformative time? Read on!

1. Increase in smart manufacturing

“Smart manufacturing” is set to grow in 2025. According to Deloitte’s 2023 Digital Maturity Index 98% of 800 companies have started their digital transformation journeys. They used this information to inform their production that smart manufacturing (and smart operations in manufacturing) will continue to grow this year. Let’s pause. What is “smart manufacturing”? It’s a mindset, group of tools, technology, and data to make manufacturing faster, easier, cheaper, more efficient, or more sustainable. Smart manufacturing improves products and enables workers to be more productive. For example, artificial intelligence (AI) and IoT (Internet of Things – such as controls to monitor compressed air systems) can collect data at each step in the manufacturing process. Workers can review this information to improve every stage of manufacturing.

2. Resilient supply chains

manufacturing 2025The supply chain challenges that started during the COVID-19 pandemic continue. Weather, labor relations problems, and more continue to present supply chain challenges. The Deloitte 2025 Global Manufacturing Outlook revealed that 53% of manufacturers expect supply chain disruptions to remain a major issue over the next few years. As a result, companies will continue to invest in supply chain resilience strategies, focusing on diversification, nearshoring (or moving supply chains to the U.S.), and automation to mitigate risks.

3. Rise in 3D printing (additive manufacturing)

Additive manufacturing (3D printing) has come a long way in recent years. According to Grand View Research, the global 3D printing market is expected to grow at a compound annual growth rate of 23.5% from 2024 to 2030 to reach USD 88,281.2 million by 2030. Why is it expected to grow and how does it help manufacturing? This technology allows manufacturers to create complex parts on-demand, which reduces waste, lowers costs, and shortens production times. And companies are providing local production support. In some industries (such as aerospace and automotive), 3D printing is already being used to create lightweight parts that would be impossible to manufacture using traditional methods. As the technology improves, expect to see it being applied in even more sectors, including medical devices, electronics, and consumer goods.

4. Shifting global manufacturing

Manufacturing will continue to shift in response to political, economic, and environmental factors. An unknown as Trump comes back into the White House in January of 2025 are tariffs and partnerships with countries such as China and India. According to PwC, by 2025, 70% of global manufacturers have indicated they would alter supply chains to reduce dependency on China. Regardless, North America’s reshoring efforts are expected to intensify, driven by rising wages in Asia and the desire for greater supply chain security. The National Association of Manufacturers (NAM) reports that reshoring brought nearly 350,000 jobs back to the U.S. in 2021, and that trend is expected to continue.

5. Skills gap

Finally, manufacturing skills gaps remain a pressing issue. As technology advances and manufacturing processes become more complex, the demand for skilled workers in areas like robotics, AI, and data analysis will only increase. The Manufacturing Institute estimates that by 2025, there will be 2.1 million unfilled manufacturing jobs in the U.S. alone, mainly due to a shortage of skilled workers. To address this, manufacturers are investing more in training programs, partnerships with universities, and upskilling their existing workforce. This emphasis on skill development will be crucial to ensuring that manufacturers have the talent they need to thrive in 2025 and beyond.

Elevated manufacturing

The outlook for manufacturing in 2025 is both exciting and challenging. Companies are embracing new technologies, managing sustainability initiatives, and more to stay competitive in an ever-changing market. In the years to come, manufacturers that adapt to these trends and continue to innovate will be the ones that lead market share. Whether you’re a manufacturer or simply an industry observer, it’s clear that 2025 will be a pivotal year for the sector. Elevated can help with your manufacturing challenges. We may not be able to solve training issues, but we specialize in helping make your company resilient to supply chain issues. With stock agreements and our ability to work with varied suppliers of trusted brands, we ensure you can continue making your manufacturing process better.

Announcing Rodney Neely as the VP of Strategy and Business Development

DENVER – November 6, 2024 – Elevated Industrial Solutions (“Elevated”) is excited to announce that Rodney Neely has joined our team as Vice President of Business Development and Strategy. Rodney is a dynamic leader renowned for his high energy and consistent track record of superior performance. His foundation of discipline, professionalism, and strategic thinking was established during his time in the U.S. Air Force, which he credits as a key to his successful career. 

Rodney’s professional background is broad and diverse. He’s held significant positions at large, industry-leading organizations such as American Express, Grainger, and most recently, HD Supply, a Home Depot company. His experience in these organizations enhances his value as a team member, bringing a wealth of diverse perspectives and skill sets to our growing team.

Currently residing in Phoenix, Arizona, Rodney enjoys spending time with his wife, Ginny. He likes riding motorcycles, watching good movies, and reading. Rodney and his wife’s greatest passion is dedicating time to friends and family.

About Elevated

With headquarters in Denver, Colorado, Elevated serves customers through its offices and warehouses across the nation – Colorado, Wisconsin, Ohio, South Carolina, and Michigan as well as sales offices in Montana and California. Nationwide, Elevated offers industrial suppliescoating and finishing systems, and assembly tools. In South Carolina, western Ohio, and eastern Michigan, Elevated also provides compressed air systems and services.

Contact us

For media inquiries, contact:

Tami Matthews, Marketing Director
503.803.3682
tmatthews@elevatedindustrial.com

Case study: metal fabrication company reduces costs with Kaeser

When Kaeser got involved, this metal fabrication company went from blowing energy costs to reducing them. Thanks to Kaeser Compressors for the use of this case study.

About the company

This growing metal fabrication company was using an older system that seemed too small for its job. The system had unreliable air flow, and energy consumption costs were increasing. Enter Kaeser.

Problem: modulating air flow, bigger energy bills

A precision metal fabricator was spending considerable time and money maintaining their aging compressed air system — time that would be better spent on their business. A 40 hp, modulating control compressor supplied the flow, but problems with downtime had them looking for a more reliable solution. Additionally, even with their back-up 40 hp unit, system pressure fluctuations caused frequent disruptions to their compressed air supply, impacting reliability at the point-of-use and left them wondering if their compressor was undersized.

Solution: dual control compressor

A comprehensive Air Demand Analysis (ADA) revealed that the modulating compressor was actually oversized in a big way. The compressor was running on average at only 30% capacity and couldn’t respond to the system-wide pressure fluctuations — all the while consuming nearly full power and racking up their energy and maintenance bills. A single 20 hp dual control compressor could reliably supply the flow and keep energy costs low. And to make it even easier, authorized Kaeser technicians could handle the installation and all annual maintenance.

Results: reliability and energy cost savings

The 20 hp compressor has reduced their energy costs by 40% — even though growth has increased their average demand by 20%. The second 20 hp compressor provides complete redundancy and with the two compressors splitting the load, maintenance costs have also been cut. They no longer have to continually monitor the system for pressure drops or worry about disruptions in their compressed air supply. This new split system was just the solution they were looking for.
  • Specific power of previous system: 48.09 kW/100 cfm
  • Specific power of new system: 22.47 kW/100 cfm
  • Annual energy costs of previous system: $19,716
  • Annual energy cost savings: $7,958
  • Utility rebate: $6,680
  • Total first year savings: $14,638
  • Simple payback period: 1.8 years

Compressed air assistance

Elevated Industrial Solutions is ready to help with ADAs and analysis. Contact us for service if you’re in the Detroit, Flint, Ann Arbor, Toledo, Dayton, Cincinnati, or South Carolina areas.

Interest rates forecast + construction and manufacturing

Interest rates vary by industry, lender, borrower, loan type, etc. However, almost all interest rates are affected by the Federal Reserve, which sets the rate that banks use to lend money to each other. This rate is known as the “fed fund rate,” and it influences all other loans. 

So while the Federal Reserve doesn’t have direct control over, say, mortgage or auto-loan interest rates, their decisions wield a strong influence. 

The Federal Reserve has two specific goals: increasing employment and creating stable, affordable prices. They attempt these objectives by changing rates to fit specific situations. When the market is seeing rapid inflation, it’s often because overall demand for products and services is too high. To ease this demand, they may increase rates and try to cool the market. However, if the market is stagnant, they may lower rates, which would (in theory) stimulate economic activity and overall demand. 

(This, we admit, is a far-too-simple explanation of the Federal Reserve and interest rates.) 

Decisions made by the Federal Reserve have a massive impact on many industries, including manufacturing and construction. If you work in these industries, it helps to understand what the Federal Reserve will do, why it will do it, and what impact it will have on your business.

Interest rates forecast

When inflation was running wild, the Federal Reserve attempted to cool the market by increasing interest rates. It was believed that by reducing rates, overall demand would be tempered. Using the supply-demand principle of basic economics, it was hoped that by making it more expensive to borrow money, people would start purchasing less, reducing demand and stopping runaway inflation. 

Since the summer of 2023, interest rates have been kept around 5.5%, which is higher than the levels from the previous ten years. But, with inflation cooling, it appears the Federal Reserve is now open to lowering interest rates. Already, the Fed has telegraphed that rates will be cut as early as September

According to a Morningstar report, Fed officials are expected to “deliver hefty cuts” over the next few years. The Federal Reserve rate could drop to 1.75% by the end of 2026. 

The Federal Reserve Bank of St. Louis is making a similar prediction. Their forecast chart calls for interest rates to drop to 4.1% in 2025 and 3.1% by 2026. 

So, by almost all accounts, interest rates will drop. But what will this mean for your industry?

Lower interest rates: the impact on manufacturing

Whether manufacturers produce massive equipment or small components, they are impacted by interest rates. Demand for their products will fluctuate quickly after interest-rate hikes are announced, as buyers try to make purchases before the increases take effect. When high rates are in play, consumers and businesses often reconsider large purchases. 

High interest rates have clear implications for manufacturers producing large, expensive products. However, the impact also affects makers of small parts and components, who rely on orders from larger manufacturers. The components they produce may not be expensive, but demand for the final product could decline when interest rates are high. 

Alternately, when interest rates are low, manufacturing companies experience high demand. It is far more affordable for customers to borrow money, which means large-scale orders, often totaling millions of dollars, can be reduced by tens of thousands. 

With an expectation for lower interest rates in the next few years, customers may delay their orders. Instead of ordering now, they may wait a year or two, expecting that by mid-year 2025 or 2026, the cost of borrowing will be much lower. Potentially, this could create a lull for the remainder of the year and a rapid increase in activity once low interest rates are in action. 

Lower interest rates: the impact on construction 

The construction industry, whether it’s traditional construction or offsite construction (also known as modular), has a unique, two-fold relationship to interest rates. Builders are directly impacted by interest rates, as they often borrow money for materials, tools, and development property. The industry also relies on a consumer base that is heavily influenced by interest rates. Construction (particularly residential) needs homebuyers, but with high interest rates, consumers hesitate to buy homes. 

Recently, the construction industry has struggled to maintain growth, although total output remains relatively high. Throughout most of 2022, roughly 1.6 to 1.7 million privately owned housing units were under construction, according to the Federal Reserve Bank of St. Louis. The number has stayed steady, but it has dropped over the past year, from nearly 1.7 million to under 1.6 million. 

According to a report from Bluebeam, a construction software company, “higher interest rates have completely frozen the owner-occupied residential construction market.” However, if rates come down, as expected, we could see increased demand for new construction. 

Lower interest rates could also create more demand in commercial construction. High rates create a barrier in commercial building, which has projects that are far more expensive (typically) than residential building. With lower interest rates, we could see refreshed activity in commercial construction.

Reduce your impact with Elevated

No matter what the future holds, Elevated Industrial Solutions can be your partner in the manufacturing and construction industries. We understand the needs of dynamic companies like yours, helping you make the right decisions about your company, its processes, and more. Our solutions include coating and finishing, industrial supplies, compressed air systems and services, and assembly tools and services.

Announcing Romy O’Daniel as the New CEO of Elevated Industrial Solutions

DENVER – July 30, 2024 – Elevated Industrial Solutions (“Elevated”) is proud to announce that Romy O’Daniel has joined our team as Chief Executive Officer (CEO) as of Monday, July 22, 2024. Romy is a passionate and experienced leader with a strong background in the industrial distribution markets.

Romy O'Daniel

Romy brings 30 years of sales, operational, strategy, integration, and distribution experience. His proven track record of developing high-performing teams and cultures has continued to drive sustainable growth over his long career. Most recently, Romy served as the Senior Vice President of Sales of Crescent Electric – a family-owned electrical supply distributor.

Elevated owners John Ekstein and Damon Judd are enthusiastic about Romy leading the team. Damon said, “Elevated has experienced significant growth over the last several years, and John and I remain excited about the future. As owners, we remain committed to the continued growth and development of Elevated, supporting our employees, customers, and supplier partners.”

Originally from Pittsburgh, Romy is an avid Steelers fan. He and his wife Vicki of 25 years and their 4 boys live in Ft. Collins, where he enjoys the great outdoors, gardening, skiing, mountain biking, and playing piano.

About Elevated

With headquarters in Denver, Colorado, Elevated serves customers through its offices and warehouses across the nation – Colorado, Wisconsin, Ohio, South Carolina, and Michigan as well as sales offices in Montana and California. Nationwide, Elevated offers industrial suppliescoating and finishing systems, and assembly tools. In South Carolina, western Ohio, and eastern Michigan, Elevated also provides compressed air systems and services.

Contact us

For media inquiries, contact:

Tami Matthews, Marketing Director
503.803.3682
tmatthews@elevatedindustrial.com

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